How To Make A Jointer Out Of An Electric Planer
Woodworking is a hobby that requires a variety of tools to create beautiful and functional pieces. One essential tool for any woodworker is a jointer, which is used to straighten and smooth the edges of boards.
While a jointer can be a valuable addition to your workshop, it can also be quite expensive. Fortunately, there is a cost-effective solution – you can make a jointer out of an electric planer.
Using an electric planer as a jointer allows you to achieve the same results without spending a fortune. Although it may require some modifications and adjustments, the process is relatively simple and can be done by woodworking enthusiasts of all skill levels.
In this article, we will guide you through the process of turning an electric planer into a jointer. We will cover everything from the necessary tools and materials to the step-by-step instructions.
Disclaimer: Before attempting any modifications to your electric planer, it is essential to consult the manufacturer’s instructions and take all necessary safety precautions. Proceed at your own risk.
Choosing the Right Electric Planer for Conversion
When it comes to converting an electric planer into a jointer, choosing the right tool is crucial for the success of the project. Here are some factors to consider when selecting an electric planer:
Power: Look for a planer with a motor that has enough power to handle the conversion process. A high-powered motor will ensure that the planer can handle the additional workload of jointing without straining or overheating.
Blade Size: Consider the size of the blade in the planer. A wider blade will allow for a larger jointing capacity, making it easier to face joint wider boards. Keep in mind that a larger blade may also require a more powerful motor.
Adjustability: Look for a planer with adjustable depth settings. This will allow you to choose the desired depth of cut when jointing boards. Having the ability to adjust the depth will ensure that you can achieve the desired smoothness and accuracy in your jointed edges.
Dust Collection: Consider the dust collection capabilities of the planer. Jointing can produce a significant amount of wood chips and dust, so having a planer with an effective dust collection system will help keep your work area cleaner and safer.
Durability: Look for a planer that is built to withstand the rigors of jointing. Consider the materials used in the construction of the planer, as well as the overall build quality. A durable planer will ensure that it can handle the demands of jointing for a long time.
By considering these factors, you can choose the right electric planer for your conversion project. Remember to prioritize power, blade size, adjustability, dust collection, and durability to ensure a successful jointer conversion.
Safety Precautions and Tools Needed for the Conversion Process
Safety should always be a top priority when working with power tools. Before you begin converting your electric planer into a jointer, make sure you follow these safety precautions:
- Wear proper safety gear, including safety goggles, a dust mask, and ear protection.
- Ensure that the electric planer is unplugged before starting any modifications or adjustments.
- Work in a well-ventilated area to prevent the buildup of sawdust and fumes.
- Keep your hands away from the cutting blades and always use push sticks or other appropriate tools to guide the wood.
- Read and understand the manufacturer’s instructions and guidelines for both the electric planer and the jointer assembly.
- Inspect the electrical cord and plug for any damage before use.
- If you are unsure about any aspect of the conversion process, seek guidance from a professional or experienced woodworker.
In addition to safety precautions, you will need the following tools for the conversion process:
- An electric planer with a flat base and adjustable depth settings.
- A sturdy workbench or table with clamps to secure the planer while working.
- A jointer fence, which can be purchased or homemade using a straight piece of wood or aluminum.
- A level or straight edge to ensure the jointer fence is aligned correctly.
- A drill with the appropriate bits for attaching the jointer fence.
- Screws or bolts to secure the jointer fence to the planer. The size and type of fasteners will depend on the specific planer model and the jointer fence design.
- A miter saw or table saw to cut the jointer fence to the desired length.
By following proper safety precautions and having the necessary tools on hand, you can safely and effectively convert your electric planer into a functional jointer.
Step-by-Step Guide to Converting an Electric Planer into a Jointer
If you’re looking to save some money and have a bit of DIY know-how, converting an electric planer into a jointer is a great project to take on. With a few simple modifications, you can transform your planer into a versatile jointer that can effectively square and flatten your wood pieces. Follow these step-by-step instructions to get started.
Materials You’ll Need:
- An electric planer
- A sturdy workbench
- A straight piece of wood
- Wood screws
- Clamps
- Wood glue
- Sandpaper
Step 1: Prepare Your Workbench
Start by clearing your workbench of any debris to create a clean and stable work surface. Ensure that your workbench is sturdy enough to support the weight of your planer and the wood you’ll be working with.
Step 2: Remove the Planer Blades
Unplug your electric planer and remove the blades according to the manufacturer’s instructions. Be sure to handle the blades with caution, as they can be extremely sharp. Place the blades in a safe location until they are needed again.
Step 3: Attach the Straight Piece of Wood
Measure the width of your planer’s base and cut a straight piece of wood to match this measurement. Apply wood glue to one side of the wood and attach it firmly to the planer’s base. Secure it in place with wood screws and allow the glue to dry completely.
Step 4: Create a Jointing Fence
Take another straight piece of wood and cut it to the desired length of your jointing fence. Align the fence with the edge of the planer’s base and clamp it in place. Ensure that the fence is square to the base and tighten the clamps securely.
Step 5: Sand the Base and Fence
Using sandpaper, smooth out any rough edges or imperfections on both the base and the jointing fence. This will help ensure a smooth and accurate jointing process.
Step 6: Reinstall the Planer Blades
Once the glue is completely dry, reattach the planer blades according to the manufacturer’s instructions. Ensure that the blades are properly secured and aligned for optimal performance.
Step 7: Testing and Adjusting
Plug in your modified jointer and turn it on. Run a piece of scrap wood through the jointer to test its performance. If necessary, make any fine adjustments to the jointing fence and planer blades to achieve the desired results.
With your newly converted jointer, you can now effectively square and flatten wood pieces for all your woodworking projects. Remember to always prioritize safety and take proper precautions when working with power tools.
Proper Maintenance and Care for a Homemade Jointer
Maintaining your homemade jointer is essential to ensure its performance and longevity. By properly caring for it, you can extend its lifespan and continue to create smooth, straight, and even surfaces.
Regular Cleaning
Keeping your homemade jointer clean is crucial to prevent dust and debris from interfering with its functionality. After each use, use a clean cloth or brush to remove any wood shavings and debris that may have accumulated on the jointer. Pay special attention to the blades, fence, and table surface. It is also advisable to use a shop vacuum to remove any clinging dust particles.
Blade Maintenance
The blades of your homemade jointer play a vital role in producing precise cuts. Regularly inspect the blades for any signs of wear, and replace them if necessary. To maintain their sharpness, you can use a honing guide with a sharpening stone to sharpen the blades. Remember to follow the manufacturer’s instructions for removing and replacing the blades to ensure safety.
Adjustments and Calibration
Over time, the components of your homemade jointer may require adjustments and calibration. Check the alignment of the fence and the table surface to ensure they are parallel. Additionally, ensure that the blades are properly aligned with the outfeed table to achieve accurate cuts. Making these adjustments regularly will improve the performance of your jointer.
Storage
Proper storage is essential to protect your homemade jointer from damage. When not in use, cover the jointer to protect it from dust and moisture. Find a dry and secure location to store it, away from extreme temperatures or humidity. If possible, elevate it off the ground to prevent rust or other moisture-related issues.
Safety Precautions
When using your homemade jointer, always prioritize safety. Wear protective eyewear, gloves, and ear protection. Familiarize yourself with the proper usage of the jointer and follow safety guidelines at all times. Regularly inspect the jointer for any loose or damaged parts that could pose a safety risk.
By following these maintenance and care tips, you can ensure the longevity and optimal performance of your homemade jointer. Remember to prioritize safety and regularly inspect and clean your jointer to enjoy the benefits of smooth, precise cuts for years to come.
Benefits and Limitations of Using a Jointer Made from an Electric Planer
A jointer made from an electric planer is a unique tool that can offer several benefits when it comes to woodworking projects. However, it also comes with certain limitations that need to be considered. Here are some of the advantages and disadvantages of using a jointer made from an electric planer:
Benefits
1. Cost-effective: One of the main advantages of using a jointer made from an electric planer is that it is a cost-effective option. Instead of purchasing a separate jointer, you can repurpose your existing electric planer to perform jointing tasks.
2. Space-saving: Owning a separate jointer requires space in your workshop. By using an electric planer as a jointer, you can save valuable space that can be utilized for other tools or projects.
3. Versatility: An electric planer turned into a jointer can offer versatility in terms of woodworking tasks. It can be used for jointing edges, creating flat surfaces, and even tapering pieces of wood.
Limitations
1. Accuracy: While an electric planer can be modified to act as a jointer, it may not offer the same level of accuracy and precision as a dedicated jointer. This can result in slight imperfections and uneven surfaces.
2. Limited capacity: Electric planers often have a smaller width capacity compared to typical jointers. This means that you may be limited in the size of the wood pieces you can joint, particularly for larger projects.
3. Safety concerns: Modifying an electric planer to function as a jointer may involve certain safety risks. It is important to follow proper guidelines and precautions to ensure safe usage.
Overall, using a jointer made from an electric planer can be a cost-effective and space-saving solution for certain woodworking tasks. However, it is important to be aware of its limitations and make adjustments accordingly to achieve the desired results.
Questions and answers
What is a jointer?
A jointer is a woodworking tool used to create a flat, smooth surface on the face or edge of a board.
Why would I want to make a jointer out of an electric planer?
If you don’t have a jointer, or if you want to save money by not buying one, you can convert an electric planer into a jointer.
How do I make a jointer out of an electric planer?
To make a jointer out of an electric planer, you will need to build a sled that holds the planer at a fixed angle. This sled will allow you to run the edge of a board along the planer’s blades, creating a flat, straight edge.
What materials do I need to make a jointer out of an electric planer?
To make a jointer out of an electric planer, you will need a sturdy board for the sled, screws or nails to attach the planer to the sled, and a saw to cut the sled to the desired length.