How To Change Dewalt Handheld Planer Blades

Using a handheld planer is a great way to shave down wood and create smooth, even surfaces. However, over time, the blades on your Dewalt handheld planer may become dull or damaged, resulting in less than satisfactory performance. Fortunately, changing the blades on your planer is a relatively simple process that can be done with just a few tools.

Before you begin, it is important to ensure that your planer is unplugged and that the blades have completely stopped spinning. You should also wear protective gloves to avoid any accidental cuts. Once you have taken these precautions, you can proceed with changing the blades.

Start by removing the screws that hold the blade cover in place using a screwdriver. Once the cover is removed, you will have access to the blades. Take note of the orientation of the old blades, as the new blades will need to be installed in the same direction. Carefully remove the old blades and set them aside.

Step 1: Gather the necessary tools

Before you begin changing the blades on your Dewalt handheld planer, make sure you have all the necessary tools at hand. Having the right tools will help make the blade replacement process easier and more efficient. Here are the tools you will need:

  • A screwdriver or Allen wrench (depending on your planer model)
  • A pair of pliers
  • A small hammer
  • A socket wrench (if applicable)
  • A blade setting gauge or a straight edge
  • Replacement planer blades
  • Safety goggles or glasses
  • Work gloves

Gather the necessary tools

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Make sure all the tools are in good working condition and appropriate for the task. If any of the tools are damaged or worn out, it is best to replace them before starting the blade replacement process.

Step 2: Remove the old blades

Before replacing the blades on your Dewalt handheld planer, you will need to remove the old blades. Follow these steps to complete this process:

1. Power off and unplug the planer: Before starting any maintenance tasks, it is important to ensure that the planer is turned off and unplugged to avoid any accidents.

2. Locate the blade lock: The blade lock is typically located on the side of the planer’s cutting head. This lock keeps the blades securely in place during operation.

3. Engage the blade lock: Use your fingers or a screwdriver to engage the blade lock. This will prevent the blades from moving while you remove them.

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4. Remove the screws: There are usually two or three screws that hold each blade in place. Use a screwdriver to carefully remove these screws. Keep the screws in a safe place so that you don’t lose them.

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5. Take out the old blades: Once the screws are removed, you can carefully lift the old blades out of the planer. Take care not to cut yourself on the sharp edges of the blades.

6. Clean the blade area: With the old blades removed, take a moment to clean the blade area of any debris or build-up. This will help ensure optimal performance when the new blades are installed.

7. Repeat for remaining blades: If your planer has multiple blades, repeat steps 3 to 6 for each blade to remove them all.

Once you have successfully removed the old blades from your Dewalt handheld planer, you are ready to proceed to the next step of installing the new blades.

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Step 3: Install the new blades

Now that you have removed the old blades from your Dewalt handheld planer, it’s time to install the new blades. Follow these steps:

1. Align the blades

Before installing the new blades, make sure they are properly aligned. Each blade should have a cutting edge facing down and a beveled edge facing up. Take your time to double-check the alignment before proceeding.

2. Insert the blades

Take one of the new blades and carefully insert it into one of the blade slots, making sure it fits snugly. Repeat this step for the remaining blades. Be careful not to touch the cutting edge of the blades to avoid injury.

3. Tighten the screws

Once all the blades are inserted, use a screwdriver to tighten the screws that hold the blades in place. Make sure the screws are tightened securely, but be cautious not to overtighten them as it could damage the blades or the planer.

4. Check the blade height

After tightening the screws, check the blade height using a straightedge. The blades should be level with the planer’s base plate. If any adjustments are needed, use the blade height adjustment feature on your Dewalt handheld planer to achieve the desired height.

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5. Test the planer

Finally, test the planer to ensure the blades are installed correctly. Turn on the planer and make a few shallow passes on a scrap piece of wood. Check the wood’s surface for smooth, even cuts. If there are any issues with the planer’s performance or the quality of the cuts, double-check the blade installation and make any necessary adjustments.

By following these steps, you can easily install new blades on your Dewalt handheld planer and ensure optimal performance for your woodworking projects.

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Step 4: Adjust the blades

Once you have installed the new blades in your Dewalt handheld planer, it is important to adjust them properly to ensure optimal performance and accuracy. Here are the steps to follow:

1. Loosen the blade lock screws: Using a screwdriver, loosen the blade lock screws on both sides of the planer. This will allow you to make adjustments to the blade position.

2. Align the blades: Take a straight edge and place it across the blades. Check if the blades are properly aligned and at the same level. If they are not, use a small adjustment tool provided with the planer to align them.

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3. Set the cutting depth: Using the depth adjustment knob, set the desired cutting depth for your planer. Refer to the planer’s manual for the recommended cutting depth for different applications.

4. Tighten the blade lock screws: Once you have made the necessary adjustments, tighten the blade lock screws securely. Make sure the blades are firmly in place and do not move during operation.

5. Test the planer: Before using the planer on your project, it is recommended to do a test run on a scrap piece of wood. Check the planer’s performance and make any additional adjustments if necessary.

Note: It is important to handle the blades with caution and follow all safety procedures while adjusting them. Always wear appropriate protective gear, such as goggles and gloves, to prevent any accidents or injuries.

Step 5: Test the blades

After successfully replacing the blades, it is important to test them before proceeding with any further work. Testing the blades will ensure that the new blades are installed correctly and are working properly.

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Here is a step-by-step guide on how to test the blades:

1. Inspect the blades

Take a close look at the blades to make sure they are properly aligned and securely installed. Ensure that there are no visible damages or defects on the blades.

2. Adjust the depth of cut

Before testing the blades, adjust the depth of cut according to your specific requirements. This can be done by turning the depth adjustment knob or lever on the planer. Set the depth to a shallow setting initially to avoid any accidents.

3. Wear safety gear

Prior to testing, it is essential to wear appropriate safety gear such as safety glasses and gloves. This will protect you from any potential harm while testing the blades.

4. Power on the planer

Switch on the power to the planer and let it reach its full speed. Ensure that the planer is securely held and stable before proceeding with the test.

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5. Make a test cut

Hold the planer firmly with both hands and position it on a scrap piece of wood. Slowly push the planer along the wood in a straight line, allowing the blades to make a test cut. Pay attention to the smoothness and accuracy of the cut.

Note: Ensure that you are moving the planer in the same direction as the rotation of the blades.

6. Inspect the test cut

Examine the test cut for any signs of tear-out, roughness, or unevenness. A clean and smooth cut indicates that the blades are properly installed and functioning correctly.

Tip: If the test cut is not satisfactory, check the blades again for alignment and make any necessary adjustments before retesting.

By following these steps, you can confidently test the newly installed blades and ensure that they are ready for use in your Dewalt handheld planer.

Step 6: Properly store the old blades

After removing the old blades from your DeWalt handheld planer, it’s important to properly store them for safety and future use. Here are the steps to follow:

  1. Wear protective gloves: Ensure your hands are protected by wearing a pair of gloves to avoid any accidental injuries.
  2. Clean the blades: Use a clean cloth or towel to carefully wipe off any residue or debris from the blades. This helps prevent rust and ensures they stay in good condition during storage.
  3. Label and organize: To avoid confusion later on, label the blades with the date of removal or any other relevant information. Keep them in a separate container or package to prevent them from getting mixed up with other tools or parts.
  4. Store in a safe place: Find a secure location where the blades won’t get damaged or pose a risk to others. Consider using a dedicated storage case or a small box with a lid to keep them protected.
  5. Avoid sharp edges: To prevent accidental cuts or injuries, make sure the blades are stored in a position where the sharp edges are not exposed. This will also help maintain their sharpness for future use.
  6. Keep away from children: Store the blades out of reach of children or anyone who may not be aware of the potential dangers they possess.

Properly storing the old blades of your DeWalt handheld planer ensures they remain in good condition and can be safely used or disposed of in the future, if necessary.

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Harrison Clayton
Harrison Clayton

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