How To Make A Biesemeyer Style Table Saw Fence
If you’re a woodworking enthusiast who spends a lot of time at the table saw, having a reliable fence is essential for accurate and consistent cuts. One popular style of table saw fence is the Biesemeyer fence, known for its durability and precision. While you can purchase a Biesemeyer fence, making one yourself can be a rewarding project that saves you money and allows you to customize it to your specific needs.
The Biesemeyer style table saw fence consists of a long, straight rail that attaches to the front of the table saw and a sturdy, parallel fence that can be adjusted for different widths. The fence is designed to glide smoothly along the rail, ensuring that it remains perpendicular to the blade and stays in place during cutting. With some basic woodworking skills and the right materials, you can create your own Biesemeyer style table saw fence that will enhance the accuracy and efficiency of your woodworking projects.
To make a Biesemeyer style table saw fence, you’ll need a few key components. First, you’ll need a length of straight, high-quality hardwood for the rail. This should be thick enough to provide stability and rigidity, yet narrow enough to fit within the dimensions of your table saw. You’ll also need a strong and straight piece of hardwood or plywood for the fence itself, which should be wide enough for the desired cutting width.
What is a Biesemeyer style table saw fence?
A Biesemeyer style table saw fence is a type of fence system commonly used with table saws. It is named after its creator, Leonard Biesemeyer, who developed the design in the 1970s.
This style of fence is known for its high quality and accuracy, which makes it a popular choice among woodworkers and professionals. It is typically made of high-quality materials such as aluminum or steel, ensuring durability and long-lasting performance.
The Biesemeyer style fence is designed to provide a stable and precise guide for the workpiece during cutting operations. It consists of a long rectangular rail that is attached to the table saw’s surface. The fence itself is a long, straight bar that slides along the rail and can be locked securely in place at the desired position.
One of the key features of a Biesemeyer style fence is its accuracy and ability to maintain parallelism with the saw blade. This ensures that the workpiece is consistently cut at the intended angle and helps eliminate the risk of inaccurate cuts or kickbacks.
The Biesemeyer style fence also offers versatility in terms of its adjustability. It can be adjusted both horizontally and vertically to accommodate different cutting requirements and workpiece sizes. This allows for precise and customized cuts, making it ideal for a wide range of woodworking projects.
In conclusion, a Biesemeyer style table saw fence is a high-quality fence system designed to provide stability, accuracy, and versatility during table saw operations. Its durable construction and precise adjustments make it an essential tool for woodworkers who require precise and consistent cuts.
Materials needed for making a Biesemeyer style table saw fence
Before you start making a Biesemeyer style table saw fence, it’s important to gather all the necessary materials. Having everything you need on hand will make the process much easier and smoother. Here is a list of materials you will need:
| Materials | Quantity |
|---|---|
| Plywood | 1 sheet (4’x8′) |
| Aluminum angle | 2 pieces (2″x2″x8′) |
| Steel angle | 2 pieces (1.5″x1.5″x8′) |
| MDF (Medium-Density Fiberboard) | 1 sheet (4’x8′) |
| T-track | 1 piece (8′) |
| Fence lock mechanism | 1 set |
| Bolts, nuts, washers | Various sizes |
| Wood glue | 1 bottle |
| Screws | Various sizes |
| Drill bits | Various sizes |
These materials will provide you with the necessary components to construct a sturdy and reliable Biesemeyer style table saw fence. Make sure to measure and cut all the materials accurately to ensure a precise and functional fence.
Step-by-step guide to making a Biesemeyer style table saw fence
Making your own Biesemeyer style table saw fence can be a great woodworking project that allows you to have a high-quality fence system for your table saw. This step-by-step guide will walk you through the process of making a Biesemeyer style table saw fence from scratch.
Materials and tools:
- 1×4 hardwood boards
- Miter saw
- Table saw
- Drill
- Screws
- Measuring tape
- Square
- Clamps
- Wood glue
- Sandpaper
- Wood finish
Step 1: Measure and cut the boards
Start by measuring the length of your table saw’s table. Cut two 1×4 hardwood boards to match this length.
Step 2: Join the two boards together
Apply wood glue to the edges of one of the boards and press the other board onto it, aligning the edges. Clamp the boards together and let the glue dry according to the instructions on the adhesive packaging.
Step 3: Attach the fence to the table saw
Position the joined boards on the table saw’s table, with one board extending beyond the blade. Use clamps to secure the boards to the table. Drill pilot holes and screw the boards into place.
Step 4: Build the fence rail
Measure the distance between the blade and the joined boards. Cut two additional hardwood boards to this length. Attach these boards to the inside edges of the joined boards to create a rail for the fence.
Step 5: Check the alignment
Use a square to check the alignment of the fence rail and make any necessary adjustments. Ensure that the fence rail is parallel to the table saw’s blade.
Step 6: Sand and finish the fence
Sand the entire surface of the fence to remove any rough edges. Apply a wood finish of your choice to protect the wood and enhance its appearance.
By following these steps, you can create a Biesemeyer style table saw fence that is durable, precise, and enhances the performance of your table saw. It’s a rewarding woodworking project that will benefit your future woodworking projects for years to come.
Tips for adjusting and using a Biesemeyer style table saw fence
The Biesemeyer style table saw fence is known for its accuracy and durability. However, to ensure optimal performance, it’s important to properly adjust and use the fence. Here are some helpful tips:
1. Align the fence with the saw blade:
Before using the fence, make sure it is properly aligned with the saw blade. This will ensure that your cuts are precise and accurate. Use a straight edge or a square to check the alignment and make necessary adjustments.
2. Lock the fence securely:
When positioning the fence, make sure to lock it securely in place. This will prevent any movement during the cutting process and maintain the accuracy of your cuts. Double-check the lock mechanism before making any cuts.
3. Use a featherboard for added support:
A featherboard can help provide additional support and stability when using a table saw fence. It helps prevent the workpiece from drifting away from the fence during the cutting process, ensuring straight and consistent cuts.
4. Take your time to set up:
Properly setting up the Biesemeyer style table saw fence may take some time, but it is essential for achieving accurate cuts. Take the time to measure and align the fence correctly before making any cuts. This extra effort will pay off in the quality of your work.
5. Use a push stick or push block:
When using a table saw fence, it is important to keep your hands a safe distance away from the blade. Use a push stick or push block to guide the workpiece through the cut. This will help prevent accidents and ensure your fingers are kept safe.
6. Regularly inspect and maintain the fence:
To keep your Biesemeyer style table saw fence in optimal condition, it is important to regularly inspect and maintain it. Check for any signs of wear or damage, and make necessary adjustments or repairs. Lubricate any moving parts to ensure smooth operation.
By following these tips, you can improve the accuracy and safety of your table saw cuts when using a Biesemeyer style fence. With proper adjustment and usage, this fence can greatly enhance the performance of your table saw.
Advantages of using a Biesemeyer style table saw fence
A Biesemeyer style table saw fence offers several advantages over other types of table saw fences. Here are some of the key benefits:
| 1. Accuracy: | The Biesemeyer fence is known for its exceptional accuracy. It allows for precise and consistent cuts, ensuring that your workpiece is perfectly aligned and straight. |
| 2. Durability: | These fences are built to last. Made from heavy-duty materials like steel or aluminum, they can withstand the rigors of daily use and handle large workpieces without flexing or bending. |
| 3. Easy Adjustments: | The Biesemeyer fence system allows for quick and easy adjustments. With its precise measuring scale and simple locking mechanism, you can effortlessly set the fence to the desired width and secure it in place. |
| 4. Versatility: | These fences are designed to accommodate a wide range of cutting applications. Whether you need to make rip cuts, crosscuts, or angled cuts, the Biesemeyer style fence can handle it all, making it a versatile choice for any woodworker. |
| 5. Safety: | The Biesemeyer fence provides enhanced safety during cutting operations. Its firm and stable construction prevent kickbacks and workpiece shifting, reducing the risk of accidents and ensuring a safer working environment. |
| 6. Compatibility: | Most Biesemeyer style fences are compatible with a wide range of table saw models. Whether you have a contractor-style saw, a cabinet saw, or a hybrid saw, you can easily find a Biesemeyer fence that fits your specific table saw. |
If you’re looking to upgrade your table saw fence, consider investing in a Biesemeyer style fence. Its accuracy, durability, easy adjustments, versatility, safety features, and compatibility make it a worthwhile addition to any woodworking workshop.
Differences between a Biesemeyer style table saw fence and other types of fences
A Biesemeyer style table saw fence is a highly regarded and sought-after fence system for woodworking enthusiasts. It offers several advantages over other types of fences, making it a popular choice for those looking to upgrade their table saw.
Precision: One of the key differences of a Biesemeyer style fence is its exceptional precision. The fence locks securely and maintains parallelism with the saw blade, ensuring accurate and consistent cuts. This precision is crucial for tasks that require tight tolerances and careful measurements.
Durability: Biesemeyer style fences are known for their durability and longevity. Made from high-quality materials such as heavy-gauge steel, they can withstand years of heavy use without losing their accuracy or stability. This makes them a reliable choice for both amateur woodworkers and professional craftsmen.
Stability: Another advantage of a Biesemeyer style fence is its exceptional stability. It attaches firmly to the front and rear of the table saw, providing a solid and secure support for the workpiece. This stability minimizes vibrations and ensures smooth and precise cuts, even with larger and heavier materials.
Accessibility: Biesemeyer style fences usually come with a T-square design, allowing for easy and precise adjustments. This makes it convenient to position the fence at different distances from the blade and lock it securely in place. The accessibility of these fences enhances the user experience and reduces the time and effort required to set up accurate cuts.
Versatility: Many Biesemeyer style fences come with additional features that enhance the overall functionality and versatility of the table saw. These may include built-in tape measures, flip stops, and adjustable scales, which facilitate repetitive cuts and improve workflow efficiency.
Compatibility: Biesemeyer style fences are designed to fit a wide range of table saw models, making them a versatile choice for woodworkers with different saws. This compatibility allows users to upgrade their existing table saws with a Biesemeyer style fence, transforming their machines into more accurate and reliable cutting tools.
In conclusion, a Biesemeyer style table saw fence stands out from other types of fences due to its precision, durability, stability, accessibility, versatility, and compatibility. If you are looking for a fence that can elevate the performance of your table saw and improve the quality of your woodworking projects, a Biesemeyer style fence is a highly recommended option.
Questions and answers
What materials do I need to make a Biesemeyer style table saw fence?
You will need a piece of plywood, aluminum extrusion, T-track, bolts, screws, and a measuring tape to make a Biesemeyer style table saw fence.
Can I make a Biesemeyer style table saw fence without using aluminum extrusion?
No, aluminum extrusion is an essential component of a Biesemeyer style table saw fence as it provides the necessary rigidity and stability.
How long does it take to make a Biesemeyer style table saw fence?
The time it takes to make a Biesemeyer style table saw fence varies depending on your skill level and the available tools. On average, it can take anywhere from a few hours to a full day to complete.
Is a Biesemeyer style table saw fence compatible with all table saw models?
No, a Biesemeyer style table saw fence may not be compatible with all table saw models. It is important to measure your specific table saw and adjust the dimensions of the fence accordingly.
Can I modify an existing table saw fence to make it a Biesemeyer style fence?
Yes, it is possible to modify an existing table saw fence to resemble a Biesemeyer style fence. However, this may require significant modifications and may not yield the exact same performance as a genuine Biesemeyer fence.
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