Best Jig Saw Blade For Cutting Aluminuam

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15 x TopsTools T144D Straight and Fast Cuts Carbon Steel Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more, Engineered Wood
15 x TopsTools T144D Straight and Fast Cuts Carbon Steel Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more, Engineered Wood
9.7
Amazon.co.uk
2
Bosch Accessories 5 x Jigsaw blade T 101 AO Clean for Wood (for softwood, curved cut, accessories jigsaw)
Bosch Accessories 5 x Jigsaw blade T 101 AO Clean for Wood (for softwood, curved cut, accessories jigsaw)
9.4
Amazon.co.uk
3
60 pcs Jigsaw Blades Set for Festool, Bosch, Dewalt, Hitachi, Milwaukee,Makita, Straight and Fast Cuts for Wood Plastic and Metal Cutting
60 pcs Jigsaw Blades Set for Festool, Bosch, Dewalt, Hitachi, Milwaukee,Makita, Straight and Fast Cuts for Wood Plastic and Metal Cutting
9.4
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4
Bosch Professional 2607010903 30-Piece Basic for Wood and Metal Jigsaw Blade Set (for Wood and Metal, Accessories for Jigsaws) , Black/Silver
Bosch Professional 2607010903 30-Piece Basic for Wood and Metal Jigsaw Blade Set (for Wood and Metal, Accessories for Jigsaws) , Black/Silver
9
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5
15 x Saxton Jigsaw blades Wood T144D fit Bosch, Dewalt, Hitachi, Makita, Festool, Milwaukee etc
15 x Saxton Jigsaw blades Wood T144D fit Bosch, Dewalt, Hitachi, Makita, Festool, Milwaukee etc
8.6
Amazon.co.uk
6
WORKPRO 25-Piece T-Shank Jig Saw Blade Set with Storage Case, Made with HCS/HSS/BIM, Assorted Blades for Wood, Plastic and Metal Cutting, Compatible with All Jigsaw
WORKPRO 25-Piece T-Shank Jig Saw Blade Set with Storage Case, Made with HCS/HSS/BIM, Assorted Blades for Wood, Plastic and Metal Cutting, Compatible with All...
8.6
Amazon.co.uk
7
30 x TopsTools JSTTK6A T101B T101BR T101D T101AO T111C T144D Mixed Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more
30 x TopsTools JSTTK6A T101B T101BR T101D T101AO T111C T144D Mixed Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more
8.6
Amazon.co.uk
8
25 x TopsTools T119BO Curved or Scroll Cutting Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more
25 x TopsTools T119BO Curved or Scroll Cutting Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more
8.4
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9
Makita A-86898 Universal Fitting Jigsaw Blades - Selection Pack
Makita A-86898 Universal Fitting Jigsaw Blades - Selection Pack
8.4
Amazon.co.uk
10
Bosch Professional 10-Piece Jigsaw Blades Set (for Wood, Accessories for Jigsaws with T-Shank)
Bosch Professional 10-Piece Jigsaw Blades Set (for Wood, Accessories for Jigsaws with T-Shank)
8.1
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

When it comes to cutting aluminium, using the right jig saw blade is essential. Aluminium is a soft metal, so it requires a blade that is specifically designed for cutting through it. With the wrong blade, you may end up with uneven cuts or even damage to your material.

One of the best types of jig saw blades for cutting aluminium is a high-speed steel blade. These blades are made from hardened steel and have a high tooth count, which allows them to cut through aluminium with ease. The high-speed steel also helps to dissipate heat, reducing the risk of the blade becoming dull or overheating during prolonged use.

Another top choice for cutting aluminium is a carbide-tipped jig saw blade. These blades are made with carbide teeth, which are incredibly durable and can handle even the toughest of materials. The carbide tips allow for cleaner and smoother cuts, reducing the need for additional sanding or filing after the cut is made.

Ultimately, the best jig saw blade for cutting aluminium will depend on the specific project and personal preference. However, opting for a high-speed steel or carbide-tipped blade will typically result in the best performance and quality cuts when working with aluminium.

Best Jig Saw Blade for Cutting Aluminum

If you are working with aluminum and need to make precise cuts, having the right jig saw blade is crucial. A good blade will ensure clean cuts and minimize any potential damage to the material. Here, we will discuss some of the best jig saw blades available for cutting aluminum.

Makita A-86898 Universal Fitting Jigsaw Blades - Selection Pack
Makita A-86898 Universal Fitting Jigsaw Blades - Selection Pack
£5.00
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Amazon price updated: October 15, 2024 8:40 pm

1. Bosch T118A

The Bosch T118A is a high-quality jig saw blade specifically designed for cutting aluminum. It features a fine tooth pitch and sharp teeth, allowing for smooth and precise cuts. This blade is made from high-speed steel, which ensures durability and longevity. The T118A is ideal for cutting thin sheets of aluminum or aluminum profiles.

2. DEWALT DW3754

The DEWALT DW3754 is another excellent option for cutting aluminum with a jig saw. This bi-metal blade has high-speed steel teeth, making it highly resistant to wear and ensuring it stays sharp for a long time. Its unique tooth design helps to reduce tooth strippage, allowing for efficient cutting and improved blade life. The DW3754 is suitable for cutting various thicknesses of aluminum.

3. M.K. Morse 806

The M.K. Morse 806 is a top-rated jig saw blade known for its exceptional performance when cutting aluminum. This blade is made from bi-metal material, which combines the durability of high-speed steel with the flexibility of carbon steel. Its aggressive teeth design ensures fast and efficient cutting through aluminum. The 806 is perfect for cutting thick aluminum sheets or heavy-duty aluminum profiles.

When choosing the best jig saw blade for cutting aluminum, consider the thickness and type of aluminum you will be working with. Additionally, make sure the blade is compatible with your jig saw model. With the right blade, you can achieve precise and smooth cuts in your aluminum projects.

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Factors to Consider when Choosing a Jig Saw Blade for Cutting Aluminum

When it comes to cutting aluminum, choosing the right jig saw blade is essential to achieve accurate and clean cuts. Here are several factors to consider when selecting a jig saw blade for cutting aluminum:

Bosch Accessories 5 x Jigsaw blade T 101 AO Clean for Wood (for softwood, curved cut, accessories jigsaw)
Bosch Accessories 5 x Jigsaw blade T 101 AO Clean for Wood (for softwood, curved cut, accessories jigsaw)
£5.59
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Amazon price updated: October 15, 2024 8:40 pm

1. Blade Material: The material of the blade plays a crucial role in determining its effectiveness when cutting aluminum. It is recommended to choose a blade made of high-speed steel (HSS) or a combination of HSS and cobalt for enhanced durability and heat resistance.

2. Tooth Configuration: The tooth configuration of the blade also affects the cutting performance. For cutting aluminum, a blade with closely spaced teeth is preferred to minimize chip buildup and prevent binding. A fine-tooth blade with 18 to 24 teeth per inch (TPI) is commonly used for smooth and precise cuts.

3. Blade Thickness: The thickness of the blade is another important factor to consider. Thicker blades are more rigid and can withstand the forces exerted during the cutting process. For cutting aluminum, a blade with a thickness of 0.035 to 0.05 inches is recommended for optimal performance.

4. Cutting Speed: Different jig saw blades have different maximum cutting speeds. It is important to select a blade that matches the speed setting of your jig saw. Using a blade with a higher cutting speed rating than the saw’s maximum speed can result in poor cutting performance and even damage the blade.

5. Blade Shank Type: The shank type of the blade should also be compatible with your jig saw. There are different shank types available, including T-shank and U-shank. Ensure that the blade you choose has a shank that can be securely fastened to your jig saw for safe and efficient cutting.

15 x TopsTools T144D Straight and Fast Cuts Carbon Steel Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more, Engineered Wood
15 x TopsTools T144D Straight and Fast Cuts Carbon Steel Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more, Engineered Wood
£5.99
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

By considering these factors, you can choose the best jig saw blade for cutting aluminum and achieve accurate, clean, and efficient cuts on this versatile metal. Remember to always prioritize safety by wearing protective gear and following proper cutting techniques when using a jig saw.

Top Brands and Models of Jig Saw Blades for Cutting Aluminum

Cutting aluminum requires special tools that can handle the unique properties of the metal. When it comes to jig saw blades, there are several top brands and models that are known for their effectiveness in cutting aluminum.

One such brand is Bosch, which offers a range of jig saw blades specifically designed for cutting aluminum. Their blades are made from high-quality materials and feature precision-ground teeth that ensure clean and accurate cuts. Bosch blades are also known for their durability and long lifespan, making them a popular choice among professionals and hobbyists alike.

Another trusted brand in the market is DEWALT. Their jig saw blades for cutting aluminum are known for their strength and efficiency. DEWALT blades are made with hardened steel and feature a unique tooth design that allows for fast and smooth cutting. Additionally, DEWALT blades are equipped with anti-stick coating to prevent gumming and extend their lifespan.

Aside from Bosch and DEWALT, there are other reputable brands in the market such as Milwaukee, Lenox, and Makita, all of which offer high-quality jig saw blades for cutting aluminum. These brands provide a variety of blade options, including different tooth patterns and sizes, to ensure that users can find the perfect blade for their specific cutting needs.

15 x Saxton Jigsaw blades Wood T144D fit Bosch, Dewalt, Hitachi, Makita, Festool, Milwaukee etc
15 x Saxton Jigsaw blades Wood T144D fit Bosch, Dewalt, Hitachi, Makita, Festool, Milwaukee etc
£5.99
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

In conclusion, when it comes to cutting aluminum with a jig saw, choosing the right blade is essential. Top brands like Bosch, DEWALT, Milwaukee, Lenox, and Makita offer a range of high-quality blades that are specifically designed for this purpose. By investing in a reliable and durable jig saw blade, users can achieve clean and precise cuts in aluminum, making their projects more efficient and professional-looking.

Reviews of the Best Jig Saw Blades for Cutting Aluminum

When it comes to cutting aluminum with a jig saw, having the right blade is crucial for achieving clean and precise cuts. The following are some of the best jig saw blades that are specifically designed for cutting aluminum, based on their performance, durability, and customer reviews.

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Bosch T118AHM3: One of the top choices for cutting aluminum, the Bosch T118AHM3 is a set of three jig saw blades that offer exceptional performance. These blades feature a tooth geometry specially designed for cutting aluminum, ensuring quick and smooth cuts. The blades are made from high-quality, hardened steel for durability and longevity.

DEWALT DW3742C: Another highly recommended option is the DEWALT DW3742C. This set includes five jig saw blades with a unique tooth design that allows for efficient cutting of aluminum. The blades have a durable construction and are designed to reduce heat buildup, preventing warping or melting of the aluminum. They also provide excellent control and precision.

  • Makita B-10: The Makita B-10 is a single jig saw blade that is specifically engineered for cutting aluminum. It offers a fine tooth pitch and a narrow cutting width, making it perfect for detailed and accurate cuts. The blade is made from high-quality steel for enhanced durability and longevity.
  • Bosch T101AO: The Bosch T101AO is a versatile jig saw blade that can be used for cutting various materials, including aluminum. It has a unique blade design with ground teeth that provide clean and smooth cuts in aluminium. The blade is also highly durable and long-lasting.
  • Lenox Tools 20332S218J: The Lenox Tools 20332S218J is a set of two jig saw blades that are designed to cut through a wide range of materials, including aluminum. These blades feature a precision-ground tooth geometry for efficient cutting and increased blade life. They are made from high-quality bi-metal for durability and can withstand high cutting temperatures.

When choosing a jig saw blade for cutting aluminum, it is important to consider factors such as the tooth geometry, material composition, and durability. The blades mentioned above are highly recommended by professionals and DIY enthusiasts for their excellent performance and reliability in cutting aluminum.

Bosch Professional 10-Piece Jigsaw Blades Set (for Wood, Accessories for Jigsaws with T-Shank)
Bosch Professional 10-Piece Jigsaw Blades Set (for Wood, Accessories for Jigsaws with T-Shank)
£8.58
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Amazon price updated: October 15, 2024 8:40 pm

Tips for Cutting Aluminum with a Jig Saw Blade

When it comes to cutting aluminum with a jig saw blade, there are a few tips and tricks to keep in mind. By following these guidelines, you can ensure a clean and precise cut every time.

  1. Choose the right blade: Selecting the correct blade for cutting aluminum is essential. Look for a blade specifically designed for metal cutting, with fine teeth and a TPI (teeth per inch) rating suitable for aluminum. This will ensure that the blade can handle the material without getting clogged or causing excessive heat buildup.
  2. Use a lubricant: Applying a lubricant, such as cutting oil or wax, to the surface of the aluminum can help reduce friction and prevent the blade from overheating. This will not only prolong the life of the blade but also result in a smoother cut.
  3. Secure the workpiece: To prevent the aluminum from vibrating or moving during the cutting process, it is crucial to secure it firmly. Use clamps or a vise to hold the material in place, ensuring stability and accuracy.
  4. Start with a pilot hole: When cutting aluminum, it is helpful to start with a pilot hole. This smaller hole allows for easier entry of the blade and reduces the risk of slippage. Simply drill a small hole along the intended cutting line and then insert the blade into it to start the cut.
  5. Control the speed: When using a jig saw to cut aluminum, it is important to maintain a steady and controlled speed. This will help prevent the blade from snagging or getting off track. Start at a slower speed and gradually increase it as you become more comfortable with the tool.
  6. Take breaks: Cutting aluminum can generate a significant amount of heat, so it is advisable to take regular breaks during the cutting process. This allows the blade to cool down and prevents overheating, which can affect the quality of the cut and the lifespan of the blade.

By following these tips, you can achieve clean and precise cuts when using a jig saw blade to cut aluminum. Remember to always prioritize safety and to wear appropriate personal protective equipment while operating power tools.

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10 Best Jig Saw Blade For Cutting Aluminuam

15 x TopsTools T144D Straight and Fast Cuts Carbon Steel Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more, Engineered Wood

£5.99
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number JSTT144D_3
Color Black

60 pcs Jigsaw Blades Set for Festool, Bosch, Dewalt, Hitachi, Milwaukee,Makita, Straight and Fast Cuts for Wood Plastic and Metal Cutting

£14.99
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number B08HJ8CFMD
Color 60pcs

Bosch Accessories 5 x Jigsaw blade T 101 AO Clean for Wood (for softwood, curved cut, accessories jigsaw)

£5.59
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number 2608630031
Model 2608630031
Color Silver
Release Date 2014-12-17T00:00:01Z
Size Softwood - Curved cut
Language Italian
Energy Efficiency Class A

Bosch Professional 2607010903 30-Piece Basic for Wood and Metal Jigsaw Blade Set (for Wood and Metal, Accessories for Jigsaws) , Black/Silver

£21.21 £22.19
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number 2607010903
Model 2607010903
Warranty 1 year.
Color Black/Silver
Release Date 2018-02-02T00:00:01Z
Language English

30 x TopsTools JSTTK6A T101B T101BR T101D T101AO T111C T144D Mixed Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more

£9.99
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number JSTTK6A
Color Black

WORKPRO 25-Piece T-Shank Jig Saw Blade Set with Storage Case, Made with HCS/HSS/BIM, Assorted Blades for Wood, Plastic and Metal Cutting, Compatible with All...

£14.99
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number W124142A
Model NOVASAT-0409-1513-42
Color Black, Sliver

15 x Saxton Jigsaw blades Wood T144D fit Bosch, Dewalt, Hitachi, Makita, Festool, Milwaukee etc

£5.99
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number JST144D15
Model JST144D15
Color Black,Yellow
Release Date 2018-05-01T00:00:01Z

Makita A-86898 Universal Fitting Jigsaw Blades - Selection Pack

£5.00
PRIMEPRIME
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Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number A-86898
Model A-86898
Color Multi-colour
Is Adult Product
Release Date 2017-04-04T00:00:01Z
Language Italian
Energy Efficiency Class A

25 x TopsTools T119BO Curved or Scroll Cutting Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more

£8.99
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number JSTT119BO_5
Color Black

Bosch Professional 10-Piece Jigsaw Blades Set (for Wood, Accessories for Jigsaws with T-Shank)

£8.58
PRIMEPRIME
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

Features

Part Number 2607011169
Model 2607011169
Warranty 2 Year Manufacturer Guarantee.
Color White/Grey
Release Date 2023-01-01T00:00:01Z
Size Size
Language English

FAQ:

What type of jigsaw blade should I use for cutting aluminum?

When cutting aluminum with a jigsaw, it is best to use a high-quality blade specifically designed for cutting metal. Look for a blade that has finer teeth and is made of materials such as bi-metal or carbide. These types of blades are better suited for cutting through aluminum and will provide cleaner and smoother cuts. Avoid using blades with coarse teeth as they may cause rough edges or damage to the material. Additionally, ensure that the blade is securely installed and tightened in the jigsaw before starting the cutting process.

Conclusion

In conclusion, cutting aluminum with a jig saw blade can be a straightforward task if you follow a few tips. First, make sure to select the appropriate blade type and tooth count for the thickness of the aluminum being cut. Use a slower speed setting on the saw to avoid overheating and melting the metal. Start with a pilot hole and guide the saw blade carefully along the cutting line. Applying cutting lubricant can help reduce friction and prolong the life of the blade. Finally, take the time to properly secure the aluminum sheet or workpiece to prevent any vibrations or movements that could affect the accuracy of the cut. With these tips in mind, you can achieve clean and precise cuts when working with aluminum and a jig saw blade.

25 x TopsTools T119BO Curved or Scroll Cutting Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more
25 x TopsTools T119BO Curved or Scroll Cutting Jigsaw Blades Compatible with Bosch, Dewalt, Makita, Milwaukee and many more
£8.99
Amazon.co.uk
Amazon price updated: October 15, 2024 8:40 pm

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Harrison Clayton

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