Best Circular Saw Blade For Cutting Perspex

When it comes to cutting Perspex, having the right circular saw blade is essential. Perspex, also known as acrylic, is a versatile material that is used in a wide range of applications, including signage, displays, and even furniture. However, cutting Perspex can be challenging without the proper tools. Using the wrong blade can result in chipping, melting, or even cracking the material. That’s why it’s important to invest in the best circular saw blade specifically designed for cutting Perspex.

One key feature to look for in a circular saw blade for cutting Perspex is its tooth configuration. Blades with a high tooth count and a triple-chip grind are ideal for cutting Perspex. The high tooth count ensures a smooth and clean cut, while the triple-chip grind reduces heat buildup and minimizes chipping. Additionally, a blade with carbide-tipped teeth is recommended for its durability and long-lasting sharpness.

Another important factor to consider is the blade’s diameter. For cutting Perspex, a smaller diameter blade is preferred. A 6.5-inch or 7.25-inch blade is suitable for most handheld circular saws and provides better control and maneuverability. Smaller blades also generate less heat, reducing the risk of melting or warping the Perspex material.

Lastly, it’s crucial to choose a circular saw blade that is specifically designed for cutting Perspex. While general-purpose blades may be sufficient for cutting other materials, they may not have the precision and specialized features necessary for cutting Perspex. Investing in a quality circular saw blade specifically designed for Perspex will ensure clean, accurate cuts and prolong the lifespan of both the blade and the material.

Choosing the Right Circular Saw Blade for Perspex

When it comes to cutting Perspex, choosing the right circular saw blade is crucial for achieving clean and precise cuts. Perspex, also known as acrylic or plexiglass, is a brittle material that can easily crack or chip if not cut properly. Therefore, it is important to select a circular saw blade specifically designed for cutting Perspex.

One key factor to consider when choosing a circular saw blade for Perspex is the tooth configuration. A blade with a high tooth count, such as 80 or more, is typically recommended for cutting Perspex. A high tooth count helps to minimize chipping and ensure a smooth cut. The teeth should also be carbide-tipped to provide the necessary hardness and durability to cut through Perspex without dulling or overheating.

In addition to tooth configuration, the thickness of the blade is also important. A thin blade, such as 3/64 inch or less, is preferable when cutting Perspex as it reduces the chance of material cracking or melting due to excessive heat buildup. A thin blade also allows for more precise and controlled cuts.

Lastly, it is important to ensure that the circular saw is properly set up and adjusted for cutting Perspex. This includes setting the blade height to slightly less than the thickness of the Perspex sheet, using a slow cutting speed, and providing adequate support for the material to prevent vibration and potential damage.

By selecting the right circular saw blade and following proper cutting techniques, you can achieve clean and professional results when cutting Perspex. Whether you are working on a DIY project or a professional job, investing in the right tools and techniques will help you achieve the best possible outcome.

Top Features to Consider in a Circular Saw Blade for Perspex

When selecting a circular saw blade for cutting Perspex, there are several key features to consider. These features will ensure that you choose a blade that is capable of providing clean, precise cuts in this specific material.

1. Blade Material:

The material of the blade is a crucial factor in determining its performance when cutting Perspex. Look for blades that are specifically designed for cutting plastics or acrylics, as they will have special coatings or teeth configurations that reduce the risk of chipping or melting the material. Tungsten carbide-tipped blades or blades with a high-quality, hardened steel construction are often recommended for cutting Perspex.

See also  How To Make Perfect 45 Degree Cuts With Circular Saw

2. Tooth Configuration:

The tooth configuration of the blade is another important consideration. Blades with a high tooth count, such as 80 to 100 teeth, are typically more suitable for cutting Perspex. These blades create finer, smoother cuts with minimal chipping or cracking. Additionally, a blade with alternate top bevel (ATB) or triple chip grind (TCG) teeth is often recommended for plastic cutting applications, as they provide clean, precise cuts in Perspex.

3. Diameter and Kerf:

The diameter of the blade and the width of its kerf should also be taken into account. For cutting Perspex, a blade with a smaller diameter, such as 7 ¼ inches (184mm), is often more suitable. This smaller size helps reduce the risk of chip-out and allows for better control over the cutting process. Additionally, a blade with a thinner kerf will minimize material wastage and provide more efficient cutting.

4. Blade Cooling and Lubrication:

Cutting Perspex generates heat, which can lead to melting or warping of the material. Therefore, it is important to select a blade that has features to cool and lubricate the blade during cutting. Look for blades with laser-cut vents or expansion slots that allow for better heat dissipation. Some blades may also have built-in lubrication features, such as a non-stick coating or Teflon coating, to reduce friction and heat buildup.

  • By considering these top features when choosing a circular saw blade for cutting Perspex, you can ensure that you select a blade that is specifically designed to deliver clean, precise cuts in this material. This will help you achieve professional-looking results and prolong the lifespan of your blade.

Best Circular Saw Blades for Cutting Perspex

When it comes to cutting Perspex, using the right circular saw blade is essential to ensure a clean and precise cut. There are several factors to consider when choosing the best circular saw blade for cutting Perspex, including the blade’s material, tooth count, and overall design.

Material: It is important to choose a circular saw blade that is specifically designed for cutting acrylics and other plastics. These blades are typically made from carbide or polycrystalline diamond (PCD) materials, which provide excellent durability and heat resistance.

Tooth count: The tooth count of the circular saw blade is also crucial for cutting Perspex. Blades with a higher tooth count, such as 80 to 100 teeth, are recommended for achieving smooth and clean cuts. These blades create smaller and finer cuts, reducing the risk of chipping or melting the Perspex.

Design: The design of the circular saw blade is another important consideration. Look for blades with anti-vibration slots and laser-cut expansion vents, as these features help reduce noise and heat buildup during cutting. Additionally, blades with thin kerfs result in less material waste and require less power to operate.

Based on these factors, we have compiled a list of the best circular saw blades for cutting Perspex:

  • Freud LU79R006M20 – This premium blade features a high tooth count and a special carbide formula to deliver clean and smooth cuts in Perspex.
  • CMT 215.060.10 – Made from PCD material, this blade offers exceptional durability and heat resistance, ensuring precise and chip-free cuts on Perspex.
  • IRWIN Tools Marathon – This budget-friendly option provides a combination of durability and performance, making it suitable for cutting Perspex with minimal chipping.

In conclusion, choosing the right circular saw blade is crucial for cutting Perspex effectively. Consider the material, tooth count, and design of the blade to ensure clean and precise cuts without compromising the integrity of the Perspex. The Freud LU79R006M20, CMT 215.060.10, and IRWIN Tools Marathon are all excellent options that deliver the results you need. Happy cutting!

10 Best Circular Saw Blade For Cutting Perspex

DEWALT DT10624-QZ Premium Circular Saw Blade ELITE SERIES - 165 mm x 20 mm 24T

£12.41
14 new from £9.95
Free shipping
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • Thin curve
  • Straight cutting
  • Less push force required
  • Reduced binding
  • Durable teeth

TCT18580T20B TCT Circular Saw Blade 185mm x 80T x 20mm Bore (16mm ring) fits Evolution Bosch Makita etc

£13.99
2 new from £13.99
Free shipping
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • [DIMENSIONS] - 185mm Diameter – 80 teeth - 20mm bore (16mm reduction ring included)- 2.4mm Kerf (thickness of cut)
  • [APPLICATION] - Ideal for along the grain and cross - cutting on softwood, hardwood, plywood, chipboard, multi-board panels, MDF, plated & counter-plated panels, laminated & Bi-laminate plastic, and Fibre-reinforced plastic. Providing a quality finished edge
  • [MATERIAL] - Fully hardened steel blade body – Delivers accuracy and resists bending and deflection for true cuts. Tungsten carbide teeth provide excellent wear and heat resistance. The positive cutting angle provides fast and efficient removal of chips and swarf
  • [FEATURES] - Incorporates an ATB (Alternating Top Bevel) offset tooth design, The angle of the tooth scores the surface of the wood in advance of the cut, cleanly cutting the wood fibres before the following teeth remove the chip. This provides for a much smoother cut, with much less chance of splintering the surface of the wood
  • [COMPATIBILITY] – Compatible with Evolution Dewalt Bosch, Makita, Ryobi and any other circular saws which use a 185mm blade with a 20mm or 16mm bore (16mm reduction ring included) Also suitable for 184mm circular saws. Suitable for table saws, mitre/chop saws and hand held circular saws
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Trend CraftPro Triple Pack of Medium/Fine Finish TCT Saw Blades for DC390, DWE007, DCS391, DC391N Circular Saws, 165mm x 20mm Bore, 24 & 40 Teeth, Tungsten Carbide Tipped, CSB/165/3PK/C

£25.01
9 new from £25.01
1 used from £21.19
Free shipping
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • VERSATILE CUTTING PERFORMANCE: Features microgranular TCT tips for excellent cut quality across softwood, hardwood, plywood, MDF, and hardboard.
  • ENHANCED BLADE DURABILITY: Each sawblade is constructed from hardened and tempered laser-cut alloy steel, ensuring minimal deflection and prolonged life.
  • REDUCED NOISE & VIBRATION: Equipped with expansion slots to diminish noise and vibration, aiding in heat dissipation and maintaining cut quality.
  • EFFICIENT STOCK REMOVAL: Designed for quick and smooth stock removal, these blades facilitate effortless cutting, enhancing productivity.
  • PRECISION & SAFETY: Adhering to EN847 standards, blades are laser etched for essential information and have a reamed bore for precise spindle fit.

TCT165MXDSK Saxton TCT Circular Wood Saw Blades 165mm x 20mm (16mm Ring) Pack D Compatible with Bosch Makita Dewalt etc

£29.99
2 new from £29.99
Free shipping
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • DIMENSIONS - 165mm Diameter- 24, 36, 48 & 60 teeth - 20mm bore (16mm reduction ring included) - 2.0mm Kerf (thickness of cut) Pack of 4 Blades
  • APPLICATION - Ideal for cross and along the grain cutting on softwood, hardwood, plywood, chipboard, multi-board panels, MDF, plated & counter-plated panels, laminated & Bi-laminate plastic, and Fibre-reinforced plastic. Providing a quality finished edge
  • MATERIAL - Fully hardened steel blade body – delivers accuracy and resists bending and deflection for true cuts. Tungsten carbide teeth provide excellent wear and heat resistance. The positive cutting angle provides fast and efficient removal of chips and swarf
  • FEATURES - Incorporates an ATB (Alternating Top Bevel) offset tooth design, The angle of the tooth scores the surface of the wood in advance of the cut, cleanly cutting the wood fibres before the following teeth remove the chip. This provides for a much smoother cut, with much less chance of splintering the surface of the wood
  • COMPATIBILITY – Compatible with Festool, Dewalt Bosch, Makita, Ryobi and other circular saws which use a 165mm blade with a 20mm or 16mm bore. 16mm reduction ring included. Suitable for table saws, mitre/chop saws and hand held circular saws

Saxton TCT Circular Wood Saw Blade 165mm x 20mm (16mm Ring) x 60 Teeth Compatible with Bosch Makita etc

£11.99
2 new from £11.99
Free shipping
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • [DIMENSIONS] - 165mm Diameter – 60 teeth - 20mm bore (16mm reduction ring included) - 2.0mm Kerf (thickness of cut)
  • [APPLICATION] - Ideal for along the grain and cross - cutting on softwood, hardwood, plywood, chipboard, multi-board panels, MDF, plated & counter-plated panels, laminated & Bi-laminate plastic, and Fibre-reinforced plastic. Providing a quality finished edge
  • [MATERIAL] - Fully hardened steel blade body – Delivers accuracy and resists bending and deflection for true cuts. Tungsten carbide teeth provide excellent wear and heat resistance. The positive cutting angle provides fast and efficient removal of chips and swarf
  • [FEATURES] - Incorporates an ATB (Alternating Top Bevel) offset tooth design, The angle of the tooth scores the surface of the wood in advance of the cut, cleanly cutting the wood fibres before the following teeth remove the chip. This provides for a much smoother cut, with much less chance of splintering the surface of the wood
  • [COMPATIBILITY] – Compatible with Dewalt Bosch, Makita, Ryobi and any other circular saws which use a 165mm blade with a 20mm or 16mm bore (16mm reduction ring included). Suitable for table saws, mitre/chop saws and hand held circular saws

Dewalt DT10624 2 x Circular Saw Blades 165 x 20 x 24T Extreme Framing DCS391

£25.48
2 new from £25.48
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • Dewalt DT10624 2 x Circular Saw Blades 165 x 20 x 24T Extreme Framing DCS391
  • Brand: DEWALT
  • Color: Black
  • Product Type: Saw Blade

Saxton TCT Circular Fine Cutting Wood Saw Blade 165mm x 20mm (16mm Ring) x 80 Teeth Compatible with Bosch Makita etc

£13.99
2 new from £13.99
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • [DIMENSIONS] - 165mm Diameter – 80 teeth - 20mm bore (16mm reduction ring included) - 2.0mm Kerf (thickness of cut)
  • [APPLICATION] - Ideal for along the grain and cross - cutting on softwood, hardwood, plywood, chipboard, multi-board panels, MDF, plated & counter-plated panels, laminated & Bi-laminate plastic, and Fibre-reinforced plastic. Providing a quality finished edge
  • [MATERIAL] - Fully hardened steel blade body – Delivers accuracy and resists bending and deflection for true cuts. Tungsten carbide teeth provide excellent wear and heat resistance. The positive cutting angle provides fast and efficient removal of chips and swarf
  • [FEATURES] - Incorporates an ATB (Alternating Top Bevel) offset tooth design, The angle of the tooth scores the surface of the wood in advance of the cut, cleanly cutting the wood fibres before the following teeth remove the chip. This provides for a much smoother cut, with much less chance of splintering the surface of the wood
  • [COMPATIBILITY] – Compatible with Dewalt Bosch, Makita, Ryobi and any other circular saws which use a 165mm blade with a 20mm or 16mm bore (16mm reduction ring included). Suitable for table saws, mitre/chop saws and hand held circular saws
See also  Best Hand Held Mitre Saw

1 x SCCSN20165_24 SabreCut 165mm 24T x 20mm Bore High Performance Ultra Thin Kerf Wood Plywood MDF Chipboard Framing Circular Saw Blade Compatible with Dewalt Makita Milwaukee and Many Others

Amazon.co.uk

Features

  • 1 piece SabreCut professional thin kerf framing circular saw blade accessory kit
  • Ideal for smooth cross cutting and rip cutting of natural timber and man made wood based sheets such as plywood, MDF and chipboard
  • SabreCut GT professional thin kerf wood cutting circular saw blades feature ultra tough NiCo (Nickel Cobalt) Alternating Tooth Bevel (ATB) cutting teeth that make exceptionally clean cuts effortlessly
  • With hammer-shield anti-friction coating (heat, gumming & corrosion protection) & noise reduction, anti vibration polymer stabilization slots these blades can last up to 6x longer than regular blades
  • Professional Quality Circular Saw Blades for Dewalt, Bosch, Makita and other circular saws (corded and cordless) which use a 165mm blade with a 20mm bore

Trend CraftPro Multi-Pack Circular Saw Blades, 165mm x 48 Teeth x 20mm Bore, ATB Tooth Form, Triple Pack, CSB/165/3PK/A

£29.03
9 new from £29.03
Free shipping
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • VERSATILE CUTTING PERFORMANCE: Features microgranular TCT tips for excellent cut quality across softwood, hardwood, plywood, MDF, and hardboard.
  • ENHANCED BLADE DURABILITY: Each sawblade is constructed from hardened and tempered laser-cut alloy steel, ensuring minimal deflection and prolonged life.
  • REDUCED NOISE & VIBRATION: Equipped with expansion slots to diminish noise and vibration, aiding in heat dissipation and maintaining cut quality.
  • EFFICIENT STOCK REMOVAL: Designed for quick and smooth stock removal, these blades facilitate effortless cutting, enhancing productivity.
  • PRECISION & SAFETY: Adhering to EN847 standards, blades are laser etched for essential information and have a reamed bore for precise spindle fit.

Saxton TCT Circular Wood Saw Blade 250mm x 30mm x 80T for Bosch, Makita etc fits 255mm saws

£17.99
2 new from £17.99
Free shipping
Amazon.co.uk
as of May 18, 2024 6:23 pm

Features

  • [DIMENSIONS] - 250mm Diameter – 80 teeth - 30mm bore (16, 20 and 25mm reduction rings included) - 2.6mm Kerf (thickness of cut)
  • [APPLICATION] - Ideal for along the grain and cross - cutting on softwood, hardwood, plywood, chipboard, multi-board panels, MDF, plated & counter-plated panels, laminated & Bi-laminate plastic, and Fibre-reinforced plastic. Providing a quality finished edge
  • [MATERIAL] - Fully hardened steel blade body – Delivers accuracy and resists bending and deflection for true cuts. Tungsten carbide teeth provide excellent wear and heat resistance. The positive cutting angle provides fast and efficient removal of chips and swarf
  • [FEATURES] - Incorporates an ATB (Alternating Top Bevel) offset tooth design, The angle of the tooth scores the surface of the wood in advance of the cut, cleanly cutting the wood fibres before the following teeth remove the chip. This provides for a much smoother cut, with much less chance of splintering the surface of the wood
  • [COMPATIBILITY] – Compatible with Dewalt, Bosch, Makita, Ryobi and any other circular saws which use a 250mm blade with a 30, 25, 20 or 16mm bore (reduction rings included). Suitable for table saws, mitre/chop saws and handheld circular saws

FAQ:

What type of circular saw blade is best for cutting Perspex?

The best type of circular saw blade for cutting Perspex is one that has a high tooth count and is specifically designed for cutting plastics. A blade with 80 to 100 teeth is ideal as it will provide a clean and smooth cut without causing the Perspex to melt or chip.

Can I use a general-purpose circular saw blade to cut Perspex?

It is not recommended to use a general-purpose circular saw blade to cut Perspex. These blades are usually designed for cutting wood and may have too few teeth or the wrong tooth geometry for cutting plastics. Using a general-purpose blade may result in melting, chipping, or a jagged cut.

Are there any specific features I should look for in a circular saw blade for cutting Perspex?

When choosing a circular saw blade for cutting Perspex, look for a blade that has fine teeth, a low tooth angle, and a thin kerf. Blades with carbide tips are also recommended as they are more durable and provide cleaner cuts. Additionally, ensure that the blade is designed for cutting plastics.

What are some recommended brands of circular saw blades for cutting Perspex?

Some recommended brands of circular saw blades for cutting Perspex include Freud, Diablo, and Oshlun. These brands offer high-quality blades that are specifically designed for cutting plastics. It is always a good idea to read reviews and choose a reputable brand to ensure the best results.

Conclusion

In conclusion, choosing the right circular saw blade for cutting Perspex is crucial to achieving clean and precise cuts. The best blades for this material are those specifically designed for cutting acrylic and other plastics. These blades typically have fine teeth with a high tooth count to prevent chipping and ensure smooth cuts. Additionally, using a blade with a negative hook angle can help reduce the risk of melting and overheating the Perspex. It is important to follow safety precautions and use proper cutting techniques when working with Perspex to avoid accidents and achieve optimal results. By investing in the best circular saw blade for cutting Perspex, you can confidently tackle any project involving this versatile material.

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Harrison Clayton

Harrison Clayton

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