How to make jointer push blocks
If you work with a jointer, you know how important it is to prioritize safety. One of the key safety precautions when using a jointer is to use push blocks. These simple tools help keep your hands away from the cutting blades and reduce the risk of injury.
While you can purchase push blocks from a store, you can also make your own at home. Not only is this a more cost-effective option, but it allows you to tailor the push blocks to your specific needs. In this article, we will guide you through the process of making your own jointer push blocks.
Materials needed:
- Hardwood board
- Measuring tape
- Pencil
- Safety glasses
- Table saw
- Chisel
- Sandpaper
- Wood glue
- Clamps
Note: Before starting this project, make sure you have a good understanding of how a jointer works and are familiar with its safety guidelines.
What is a jointer?
A jointer is a woodworking tool used to create a flat surface on a piece of lumber. It is commonly used to straighten and square the edges of boards, allowing them to be joined together with precision. Jointers are particularly useful when working with rough lumber or reclaimed wood.
Jointers consist of a flat table and a rotating cutter head with sharp blades. The table is adjustable, allowing the user to control the depth and angle of the cut. By passing a board over the table and against the cutter head, the jointer removes small amounts of material, creating a smooth, even surface.
How does a jointer work?
To use a jointer, the board is placed on the flat table with the edge to be jointed overhanging the edge of the table. The depth of cut is set by adjusting the position of the cutter head, ensuring that only a small amount of material is being removed with each pass. The board is then guided along the table and against the rotating blades, which shave off a thin layer of wood to create a flat edge.
By making multiple passes, adjusting the depth of cut as needed, the jointer can create a straight and square edge on the board. This newly jointed edge can then be used as a reference surface for other woodworking operations, such as joining boards together or creating a smooth surface for finishing.
What are push blocks?
A push block is a woodworking tool used to safely guide and control a workpiece while using a jointer. It is designed to keep your hands away from the spinning blades and to provide more control and stability during the woodworking process.
Key functions of push blocks:
- Safety: Push blocks are primarily used to keep your hands away from the jointer blades, reducing the risk of injuries. They provide a secure grip on the workpiece, allowing you to maintain control while applying pressure against the fence and the table.
- Control: Push blocks give you more control over the workpiece, ensuring that it stays flat and straight against the jointer table. This helps to achieve precise and accurate results while minimizing the chances of kickback.
- Stability: By using a push block, you can keep the workpiece flat and stable on the jointer table, preventing it from rocking or moving during the cutting process. This enhances the safety and quality of your woodworking projects.
Push blocks come in various designs and shapes, but they generally have a handle or grip on top for easy control. Some push blocks also have a non-slip surface or rubberized pads to enhance grip and reduce the chances of slipping.
When using a jointer, it is essential to have a push block as part of your woodworking tools. It will not only protect your hands but also improve the overall safety and quality of your jointing process.
Section 1: Materials needed
In order to make jointer push blocks, you will need the following materials:
- Wood: Select a sturdy and durable wood, such as hard maple or birch, for the push blocks. You will need enough wood to create two push blocks.
- Safety goggles: It is important to protect your eyes while working with power tools, so make sure to have a pair of safety goggles.
- Tape measure: A tape measure will be essential for taking accurate measurements during the construction process.
- Pencil: You will need a pencil to mark cut lines and other important measurements on the wood.
- Sandpaper: Sandpaper will be used to smooth out the edges and surfaces of the push blocks.
- Table saw: A table saw will be necessary for cutting the wooden pieces to the required dimensions.
- Router: A router will be used to create a comfortable grip on the push blocks.
- Clamps: Clamps will be helpful for holding the wood securely when making cuts or assembling the push blocks.
- Drill and drill bits: A drill and the appropriate drill bits will be needed for making screw holes and attaching handles.
- Screws: You will need screws for attaching the handles to the push blocks.
Make sure to gather all the necessary materials before starting the project to ensure a smooth and efficient construction process.
Wood
Wood is a versatile and sustainable material that has been used for centuries in the construction of buildings, furniture, and other items. It is a natural, renewable resource that is both beautiful and functional.
There are many different types of wood, each with its own unique characteristics and uses. Some common types of wood include oak, pine, maple, and cherry. Each type of wood has its own distinct grain pattern and color, which can be enhanced through various finishing techniques.
Wood can be used in a variety of ways, including as structural support in buildings, as a decorative element in furniture and other objects, and as a fuel source for heating and cooking. It is a strong and durable material that can withstand a lot of wear and tear, making it ideal for a wide range of applications.
Woodworking is the art and craft of working with wood, and it requires a great deal of skill and precision. Woodworkers use a variety of tools and techniques to shape, cut, and join pieces of wood together to create beautiful and functional objects.
In addition to its aesthetic qualities, wood also has many environmental benefits. It is a renewable resource, meaning that it can be harvested and replaced without depleting the earth’s forests. Wood also has a lower carbon footprint than many other materials, as it requires less energy to produce and is biodegradable.
Overall, wood is a versatile and sustainable material that has been used by humans for centuries. Its beauty, durability, and environmental benefits make it a popular choice for a wide range of applications.
Safety gear
When using a jointer, it is important to prioritize safety. One essential safety measure is to wear appropriate safety gear to protect yourself from potential hazards. Here are some safety gear items that you should consider:
| Gear | Description |
|---|---|
| Safety Glasses | Protect your eyes from flying debris or wood chips that may be ejected during the jointing process. |
| Hearing Protection | Jointers can be loud, and prolonged exposure to the noise can damage your hearing. Wear earplugs or earmuffs to protect your ears. |
| Dust Mask | Jointing generates a lot of dust, which can be harmful when inhaled. Wear a dust mask to prevent dust particles from entering your respiratory system. |
| Protective Gloves | Jointers have moving parts and sharp blades. Wear gloves to protect your hands from potential cuts or injuries. |
| Appropriate Clothing | Avoid loose-fitting clothing that could get caught in the jointer’s rotating blades. Wear close-fitting clothes that cover your arms and legs. |
By wearing the proper safety gear, you can significantly reduce the risk of accidents and injuries when using a jointer. Make sure to always prioritize your safety and follow the manufacturer’s instructions and guidelines.
Section 2: Step-by-step instructions
Follow these step-by-step instructions to make your own jointer push blocks:
Materials needed:
- 2 pieces of hardwood (such as maple or oak), each measuring 3/4 inch thick, 4 inches wide, and 8 inches long
- Drill
- 3/8 inch drill bit
- Sandpaper (medium and fine grit)
- Wood glue
- Clamps
- Saw (such as a table saw or circular saw)
Instructions:
- Start by cutting the hardwood pieces to the desired dimensions.
- Using the drill and the 3/8 inch drill bit, drill two holes on each piece of hardwood. Place these holes approximately 1 inch from each end of the wood, and make sure they are aligned when the two pieces are placed together.
- Use sandpaper to smooth the edges and surfaces of the hardwood pieces.
- Apply wood glue to one of the long edges of one piece of hardwood. Secure the other piece of hardwood on top of it, making sure the holes are aligned.
- Using clamps, apply pressure to the glued pieces and let them dry for at least 24 hours.
- Remove the clamps and sand any excess glue off the jointer push blocks.
- Your jointer push blocks are now ready to use! Make sure to review the safety guidelines for using jointer push blocks before operating your jointer.
Remember to always wear protective gear, such as goggles and gloves, when using power tools. Follow all safety instructions provided by the manufacturer and take necessary precautions to prevent accidents or injuries.
Measure and cut the wood
Before you can start making jointer push blocks, you need to gather the necessary materials and measure and cut the wood to the desired size. This ensures that your push blocks will be sturdy and fit comfortably in your hand.
Gather materials
First, gather the materials you will need:
- A piece of hardwood, such as oak or maple
- Measuring tape or ruler
- Miter saw or table saw
- Safety glasses and gloves
Measure the wood
Using a measuring tape or ruler, determine the dimensions for your push blocks. The size will vary depending on your personal preference and the size of your jointer. However, a common size is around 6 inches long, 3 inches wide, and 1 inch thick.
Cut the wood
Once you have measured the dimensions, use a miter saw or table saw to cut the wood to the desired size. Make sure to follow all safety precautions and wear safety glasses and gloves to protect yourself from any accidents.
It is recommended to cut two identical pieces of wood to create a pair of push blocks. This will allow you to have one for each hand and provide better balance and control when using the jointer.
After cutting the wood, sand the edges and surfaces to remove any roughness or splinters. This will make the push blocks more comfortable to hold and use.
Now that you have measured and cut the wood for your jointer push blocks, you are ready to move on to the next step in the process.
FAQ
What are jointer push blocks and why are they important?
Jointer push blocks are tools used to safely guide wood through a jointer machine. They are important because they provide a secure grip on the wood and protect the user’s hands from the sharp rotating blades.
Can I make jointer push blocks at home?
Yes, you can make jointer push blocks at home using simple materials and tools. It is a cost-effective solution and allows you to customize the blocks according to your needs.
What materials do I need to make jointer push blocks?
To make jointer push blocks, you will need a piece of hardwood, such as oak or maple, measuring approximately 3 inches by 6 inches. You will also need a pencil, ruler, table saw, drill, screws, and sandpaper.
Meet Harrison Clayton, a distinguished author and home remodeling enthusiast whose expertise in the realm of renovation is second to none. With a passion for transforming houses into inviting homes, Harrison's writing at https://thehuts-eastbourne.co.uk/ brings a breath of fresh inspiration to the world of home improvement. Whether you're looking to revamp a small corner of your abode or embark on a complete home transformation, Harrison's articles provide the essential expertise and creative flair to turn your visions into reality. So, dive into the captivating world of home remodeling with Harrison Clayton and unlock the full potential of your living space with every word he writes.
