How To Change The Blade On A Dewalt Plunge Saw

If you own a Dewalt plunge saw, you know that it is a versatile tool that can handle a variety of cutting tasks. However, at some point, you may need to change the blade on your saw. Whether your current blade is worn out or you need a different type of blade for a specific project, changing the blade on a Dewalt plunge saw is a straightforward process that can be done in just a few simple steps.

To change the blade, start by unplugging your saw from the power source to ensure your safety. Then, locate the blade lock on the saw. This is typically a button or lever that you will need to engage to secure the blade in place. Once you have located the blade lock, press or activate it to lock the blade in position.

Next, you will need to loosen the blade nut or bolt that is holding the current blade in place. This can be done using a wrench or a socket wrench, depending on your specific model of Dewalt plunge saw. Turn the nut or bolt counterclockwise to loosen it. Once it is loose enough, you should be able to remove it by hand.

With the blade nut or bolt removed, you can now take out the old blade from the saw. Simply slide it out carefully and set it aside. Then, take your new blade and carefully insert it into the saw, making sure it is properly aligned with the blade guard. Once the new blade is in place, you can tighten the blade nut or bolt by turning it clockwise with your wrench or socket wrench.

Finally, check that the blade is securely fastened by giving it a gentle tug. If it feels loose, tighten the blade nut or bolt further until it is firmly in place. Once the blade is securely fastened, you can plug your saw back into the power source and test the new blade to ensure it is working properly.

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Changing the blade on a Dewalt plunge saw is a quick and simple process that can be done by anyone with a basic understanding of tools. By following these steps, you can ensure that your saw is always equipped with the right blade for the job, allowing you to tackle any cutting task with ease and precision.

What is a Dewalt Plunge Saw?

A Dewalt plunge saw, also known as a track saw, is a specialized power tool used for making straight and accurate cuts in various materials such as wood, plywood, and laminates. It is designed to deliver precise cuts with minimal tear-out and splintering, making it a popular choice among professional woodworkers, carpenters, and DIY enthusiasts.

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The Dewalt plunge saw features a circular blade mounted on a sliding track or rail system. This track allows the saw to move smoothly and accurately along the material being cut, ensuring clean and straight cuts. The saw’s plunge mechanism allows the blade to be lowered into the material at any point, making it versatile for both starting cuts in the middle of a board and cutting near the edge.

Key Features of a Dewalt Plunge Saw:

  • Precision: The track system and plunge mechanism ensure accurate and precise cuts, reducing the need for additional finishing work.
  • Versatility: The ability to start cuts in the middle of a board and cut close to the edge makes the Dewalt plunge saw suitable for a wide range of applications.
  • Depth Control: The saw allows for easy and precise depth adjustments, allowing users to control the depth of the cut.
  • Dust Extraction: Many models of Dewalt plunge saws come with built-in dust extraction systems, keeping the work area clean and improving visibility.

Overall, a Dewalt plunge saw is a reliable and efficient tool that enables smooth and accurate cutting. Whether you are working on a woodworking project, installing flooring, or making precise cuts in sheet materials, a Dewalt plunge saw can greatly enhance your cutting experience.

Step 1: Gather the Necessary Tools

In order to change the blade on a Dewalt plunge saw, there are a few tools that you will need to have on hand:

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  • A Dewalt plunge saw
  • An Allen wrench or hex key
  • A blade lock or locking pin (some models may have this built-in)
  • A clean cloth or rag

It is important to gather all of these tools before beginning the blade change process to ensure a smooth and efficient process.

What tools do you need?

Before you can change the blade on your Dewalt plunge saw, you will need the following tools:

  • Allen wrench or hex key
  • Phillips screwdriver
  • Blade changing wrench (usually included with the plunge saw)
  • Replacement blade
  • Protective gloves
  • Eye protection

These tools are essential for a safe and successful blade change. Make sure you have them on hand before you begin the process.

Step 2: Disconnect the Power

Before beginning any maintenance or blade changing procedures, it is important to ensure that the power to the Dewalt plunge saw is disconnected. This step is crucial for your safety and to prevent any accidents.

Locate the power cord attached to the saw and unplug it from the power source. Make sure the plug is completely removed from the outlet to eliminate the risk of electric shock.

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Important:

Even if the plunge saw is switched off, it is still connected to the power source through the cord. Disconnecting the power is essential to avoid any injuries.

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Double-check that the power is truly disconnected by testing the plunge saw’s on/off switch. If the saw does not turn on, then you can proceed confidently knowing that it is safe to continue with the blade change.

Taking this precautionary step will help ensure a safe and successful blade changing process, allowing you to work with peace of mind.

Note:

If you are working on a jobsite with multiple power sources, it is a good practice to lock out and tag the power source you are using. This will prevent anyone from accidentally turning the power back on while you are working on the saw.

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How to Safely Disconnect the Power?

Before changing the blade on your Dewalt plunge saw, it is crucial to ensure that the power is safely disconnected to prevent any accidents. Follow these steps to disconnect the power:

Step 1: Unplug the Saw

Start by unplugging the power cord from the electrical outlet or removing the battery if you are using a cordless plunge saw. This will completely cut off the power supply to the saw, minimizing the risk of accidental start-ups.

Step 2: Verify Power Disconnection

Next, double-check that the power is indeed disconnected by inspecting the plug or battery, making sure they are not connected to a power source. Additionally, try turning on the saw to ensure it does not start up. If it remains off, you can proceed with changing the blade.

Remember, safety should always be your top priority when working with power tools. Taking the time to properly disconnect the power before performing any maintenance or blade changes is essential to avoid serious injuries.

Once you have successfully disconnected the power, you can proceed with the blade-changing process. Make sure to carefully follow the manufacturer’s instructions provided in the Dewalt plunge saw manual.

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If you are unsure about any step or if you encounter any difficulties during the process, it is recommended to seek assistance from a professional or contact Dewalt customer support for guidance.

Note: Always wear appropriate personal protective equipment, such as safety goggles and gloves, when working with power tools.

Step 3: Remove the Old Blade

Before you can install a new blade on your Dewalt plunge saw, you’ll need to remove the old one. Follow these simple steps to safely remove the old blade:

  1. First, make sure the saw is turned off and unplugged from the power source.
  2. Locate the blade release button on the side of the saw. Press and hold the button down.
  3. While holding down the blade release button, use your other hand to rotate the blade slowly in the direction indicated by the arrow on the saw.
  4. Continue rotating the blade until it is fully released from the saw.
  5. Carefully remove the old blade from the saw, ensuring you don’t touch the sharp teeth.
  6. Place the old blade in a safe location or dispose of it properly.
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Now that you’ve successfully removed the old blade, you’re ready to install a new one. Proceed to the next step to learn how to properly install a new blade on your Dewalt plunge saw.

How to remove the old blade?

To remove the old blade from your Dewalt plunge saw, follow these steps:

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  1. Make sure the saw is turned off and unplugged from the power source.
  2. Place the saw on a stable surface and locate the blade release button or lever.
  3. Press and hold the blade release button or lever to disengage the blade lock.
  4. While holding the release button or lever, use a wrench to loosen the bolt or screw that secures the blade to the saw.
  5. Once the bolt or screw is loosened, carefully remove it and set it aside.
  6. Release the blade release button or lever and gently pull the old blade out of the saw.
  7. Dispose of the old blade properly.

With the old blade removed, you can now proceed to install a new blade on your Dewalt plunge saw following the manufacturer’s instructions.

Questions and answers

What is a plunge saw?

A plunge saw is a type of circular saw that has a movable blade guard, allowing the user to lower the blade into the material being cut.

Why would I need to change the blade on a Dewalt plunge saw?

There are several reasons why you might need to change the blade on a Dewalt plunge saw. The most common reason is that the old blade is dull or worn out and needs to be replaced. Another reason could be that you need to switch to a different type of blade for a specific cutting task, such as switching from a general purpose blade to a plywood blade.

How often should I change the blade on my Dewalt plunge saw?

The frequency with which you should change the blade on your Dewalt plunge saw depends on how often you use the saw and what materials you are cutting. However, as a general rule of thumb, it is recommended to change the blade after every 50-100 hours of use or when you notice a decrease in cutting performance.

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Harrison Clayton
Harrison Clayton

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